PTFE Dielectrics for Commercial and Military Applications
What does flexibility mean?
Flexible cables a rubber term in Radiofrequency technology!!!
Are you looking for a highly flexible conducted high-frequency connection that you could not find with any manufacturer? We will work with you to determine what you need! Routing, space requirements, mechanical load, frequency range, power requirements and connector availability are just some of the aspects we look at from a critical perspective and with proven expertise. Miniaturisation and mass market present many users with novel challenges that we can help solve in an economically viable way. Listen to our expert and get inspired - we look forward to your ideas and questions.
MIL cables from elspec in Germany, comply in all aspects with the requirement of the US STANDARD MIL-DTL. These products are continuously subjected to strict inspection during production. Test Reports in line with MIL-spec can be sent with shipment. Many RG cables, decised and stanardized for military projects in the past, are omitted from the latest MIL specifications. But this does not mean that they have all sunk into insignificance. For many years there will still be considerable demand for such cables as replacements and retrofits.
Elspec supplies an extensive range of there „rarities: RG213/RG218/RG220/RG302/RG303/RG402/RG405.
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Order No. | Description | Inner Conductor Material | Inner Conductor Construction | Dielectric Material | Shield | Jacket Material | Jacket Diameter in mm | Impedance (OHM) | Cut of Frequency | Screening attenuation | Max. Operating Temp. in °C | Stock |
---|---|---|---|---|---|---|---|---|---|---|---|---|
10046 | RG178 UL1971 | StCuAg | Litze/stranded | 1 x CuAg | FEP | FEP | 1,80 | 50 | 3 | - 50dB | 200 | ON STOCK |
10049 | RG179 UL1971 | StCuAg | Litze/stranded | PTFE | 1 x CuAg | FEP | 2,54 | 75 | 3 | - 50dB | 200 | ON STOCK |
12131 | RG316 UL1971 | StCuAg | Litze/stranded | PTFE | 1 x CuAg | FEP | 2,49 | 50 | 3 | - 50dB | 200 | ON STOCK |
13133 | RG316D UL1971 | StCuAg | Litze/stranded | PTFE | 2 x CuAg | FEP | 2,90 | 50 | 6 | -75dB | 200 | ON STOCK |
10041 | RG142 UL1971 | StCuAg | Litze/stranded | PTFE | 2 x CuAg | FEP | 4,95 | 50 | 6 | -75dB | 200 | ON STOCK |
13120 | RG400 UL1971 | CuAg | Litze/stranded | PTFE | 2 x CuAg | FEP | 4,95 | 50 | 6 | -75dB | 200 | ON STOCK |
Order No. | Description | Inner Conductor Material | Inner Conductor Construction | Dielectric Material | Shield | Jacket Material | Jacket Diameter in mm | Impedance (OHM) | Cut of Frequency | Screening attenuation | Max. Operating Temp. in °C | Stock |
---|---|---|---|---|---|---|---|---|---|---|---|---|
20515 | LMR100-A-FR | BCCS | Draht/Solid | PE | 1x CuSn | FRPE | 2,79 | 50 | 6 | > 90dB | 85 | ON STOCK |
16447 | RG058 FRNC-B | CuSn | Litze/stranded | PE | 1x CuSn | FRNC-B | 4,95 | 50 | 3 | - 50dB | 85 | ON STOCK |
13407 | 223-501 FRNC-B | CuAg | Draht/Solid | PE | 2 x CuAg | FRNC-B | 5,40 | 50 | 6 | -75dB | 85 | ON STOCK |
13387 | 214-501 FRNC-B | CuAg | Litze/stranded | PE | 2 x CuAg | FRNC-B | 10,80 | 50 | 6 | -75dB | 85 | ON STOCK |
Order No. | Assembly description | Detailed description | Stock |
---|---|---|---|
16498 | RG178Foil Shield-IPX-IPX-0160 | RG178 doubleshielded IPX RA to IPX RA 160mm | ON STOCK |
16499 | RG178-MHF16-MHF16-1000 | RG178 single shielded MHF RA to MHF RA 1000mm | ON STOCK |
19362 | RG178-UFL-MMCX11-0280 | RG178 single shielded UFL to MMCX SP 280mm | ON STOCK |
19363 | RG178-UFL-MMCX11-0340 | RG178 single shielded UFL to MMCX SP 340mm | ON STOCK |
19311 | RG178-UFL-MMCX11-0370 | RG178 single shielded UFL to MMCX SP 370mm | ON STOCK |
19329 | RG178-UFL-MMCX16-0390 | RG178 single shielded UFL to MMCX RA 390mm | ON STOCK |
18889 | RG316D-SMA11-SMA11-0580 | RG316 double shielded SMA SP to SMA SP 580mm | ON STOCK |
19708 | RG303-N11-N11-3000 | RG303 N SP to NSP 3000mm long | ON STOCK |
19707 | RG303-SMA11-SMA11-3000 | RG303 SMA SP to SMA SP 3000mm | ON STOCK |
19978 | RG400-TNC11-SMA11-0200 | RG400 TNC SP to SMA SP 200mm | ON STOCK |
13552 | RG58-BNC11-BNC11-0600 | RG58 BNC SP to BNC SP 600mm | ON STOCK |
19229 | RG142-SMA11-SMA11-1000 | RG142 SMA SP to SMA SP 1000mm | ON STOCK |
18565 | RG142-SMA11-SMA11-2000 | RG142 SMA SP to SMA SP 2000mm | ON STOCK |
Copper is the wire for military applications. In terms of stability, a steel core is often used. The advantages of using galvanized copper conductors are the low costs (industrial application), increased SOLUBILITY and corrosion resistance. Tinted conductor, however, has the disadvantage of an increased loss. For military applications, we use coaxial cables at HighTemp a silver-plated coating. Benefit, lowest loss, best corrosion resistance with best solderability.
Harbour Industries is the leading provider of QPL-approved MIL-DTL-17 cables in the high-speed sector. All 50-Ohm designs are swept for VSWR to ensure product quality. To meet demanding customer requirements, Harbour manufactures special versions of MIL-DTL-17 cables. The supplier TIMES Microwave is approved for the low-temperature range (minus 40°C to 85°C).
Why MIL-C-17 Coax Cables With PTFE Dielectrics Should Be Specified For Commercial and Military Applications
Harbour Industries was asked to evaluate samples of "RG178" and "RG316" coax cables that were supposedly manufactured in accordance with the MIL C-17 specification. At the very least, the cables were reported to perform with the same electrical characteristics as the MIL-C-17 specification. Here's the result.
Silver Plating Thickness
The RG178 under evaluation did not conform to the MIL-C-17 standards. The center conductor should have been annea led with a minimum of 40µ" of silver plating. However, it was hard tempered and had only 29µ" of silver. This is typically done for cost cutting purposes . The hard wire can be processed somewh at faster but it is also brittle, less flexible and susceptible to breakage under flexure. A reduced silver plating thickness makes the conductor susceptible to copper migration and galvanic corrosion. We were unable to prepare a sample of braid wire for a silver plating test. lt proved impossible to disassemble the braid without breaking the strands. We couldn't determine if the braid wire was brittle or just difficult to disas semble. However, since the center conductor had an insufficient silver content, it is likely the braid wire was manufactured under the same guidelines.
Electrical Performance - PTFE vs. FEP
Per MIL-C-17, the dielectric material for Ml 7/93-RGl 78 is specified as PTFE (polytetrafluoroethylene). The sample under evaluation was made with FEP (Fluorinated Ethylene Propylene). FEP is an inferior dielectric relative to temperature rating and dissipation factor. FEP has a relatively high dissipation factor which adversely effects high frequency performance. This was evident in the fact that the sample under evaluation failed to meet the requirement for attenuation at 3 GHz. If the cable is used at frequencies above 3 GHz, the performance will be further compromised.
All that was non-compliant relative to the RG178 sample held tme for the "RG316" cable. The exception was the high frequency attenuation. While the principle and resulting effects of using FEP in lieu of PTFE remains the same, the specification was written to leave a significant amount of room for enter. In addition, the "RG316" sample under evaluation failed to meet the MIL-C-17 requirements for VSWR at low frequencies. The discrepant cable was marked with the Ml7/113-RG316 designation even though the manufacturer's name printed on the cable was not an approved source of supply for this cable.
Electrical Performance - PTFE vs. PFA
On a third sample from another manufacturer, the center conductor met the MIL-C-17 specification, but the braid wire tested low for plating thickness. If there is not sufficient silver plating, problems with conosion and copper migration could occur. The dielectric used in this coax cable was PFA (perfluoroalkoxy). The diameter varied significantly with a
.001" variance observed within a 6- inch spectrum. While PFA has a temperature rating comparable to PTFE, its dissipation factor is similar to that of PEP. Consequently, it is prone to the sarne high frequency performance problems as an PEP dielectric. This was evidenced by the fact that the cable sample under evaluation not only didn't meet the attenuation at 3 GHz. The cable also failed VSWR at 1 GHz from one end of the sample length.
The MIL-C-17 Specification as an Industry Standard
In summary, the importance of MIL-C-17 QPL (Qualified Products List) approval cannot be overemphasized. Qualified approval ensures: (a) the cable is manufactured using only qualified, high quality materials, (b) the cable conforms to all test require ments through a series of rigorous quality control tests and (c) the cable has gone through an annual govem mental review of test data. Because these standards exist, there is little room for data manipulation and material substitution to comprornise quality. A product made today will be con structed of the same materials and to the same high standards as it was in the past, and will be in the future. Falsely labeling cable as if it were on the QPL list is illegal in the United States. While certainly the laws of the USA do not necessarily extend beyond its borders, mislabeling of product is not only dishonest but will guarantee neither quality nor consistency. In addition, rnisrepresentation of a prod uct's component parts can lead to lia bility concems if said product fails and is found to be contrary to specification requirements. Harbour Industries is proud to be a qualified supplier of MIL-C-17 coax cables since 1975. In addition to military applications, Harbour's MIL-C-17 coax cables are frequently selected for use in commercial communication systems, antenna systems and RF instrumentation. Many of these applications have electrical performance requirements even more demanding than the MIL-C-17 specification, but the requirements present no problem for Harbour due to years of engineering and manufacturing experience.
MIL-DTL-17 QPL (Qualified Products List)
Our diverse range of 27 QPL cables includes copper and aluminum jacketed cables in sizes of .034, .047, .086, .141 and .250 diameters. These are available in copper, tinned copper or silver-plated copper.
Low Loss 50 Ohm Cable: Low Damping Semi Rigid coaxial cables transmit higher performance with low line losses.These cables reduce attenuation by a further 20% and extend the operating temperature to up to 250°C. Please request detailed test reports.
Stainless steel cable 50 Ohm: Stainless steel cables meet cryogenic or medical applications where low thermal conductivity is required.
Due to the production in the USA, our standard layouts are 1000ft / 305m or 5000ft / 1525m. Ask for our delivery service for ring material. We supply the ring material from 25m rings.